FERROUS FOUNDRY DIVISION

Grey & Ductile (SG) Iron Casting Services

Engineered ferrous castings delivering high vibration dampening, compressive stability, and high-tensile structural integrity for heavy seating bases, industrial machinery, and automotive systems.

5kg - 1,500kg
Casting Weight
250 MT/Mo
Foundry Capacity
ISO / ASTM
Quality Standards
SHEF Grey & Ductile Iron Foundry Melting and Casting Operations
FOUNDRY CAPABILITIES

Ferrous Metallurgy & Molding Technologies

Specialized in high-density, defect-free iron pours with full microstructural nodularity checks and ultrasonic testing.

Grey Iron Casting (Flake Graphite)

Grades FG 150, FG 200, FG 260, FG 300

Exceptional vibration damping capacity and excellent machinability, ideal for heavy seating pedestal footings, machine bases, and structural counterweights.

Ductile / S.G. Iron Casting (Spheroidal)

Grades GGG 40, GGG 50, GGG 60, GGG 70

Offers steel-like tensile strength, high elongation, and superior impact resistance for high-stress pivots, brackets, and automotive safety components.

Weight Range & Foundry Envelopes

5 kg to 1,500 kg per casting

Single-piece heavy casting capability accommodated via automated green sand molding loops and resin-bonded no-bake mold lines.

Medium Frequency Induction Melting

Dual-track 1.5-ton induction furnaces

Precise thermal management, metallurgical inoculation controls, and real-time optical emission spectrometry on every heat tap.

Core Making & Complex Cavities

Cold Box and Shell Core blowing machines

High dimensional accuracy for complex internal water jackets, fluid passages, and lightweighted hollow structural ribs.

Heavy CNC Machining & Shot Blasting

HMC / VMC finishing and twin-hook shot blast

Turnkey delivery of fully machined, cleaned, ultrasonic-tested, and primer-coated iron components ready for immediate line assembly.

MATERIAL SPECIFICATIONS

Standard Cast Iron Grades & Properties

GradeIron TypeTensile StrengthHardness / DuctilityKey Engineering Feature
FG 200 (Class 30)Grey Iron200 MPa160-220 HBExcellent thermal conductivity and superior acoustic/vibration dampening.
FG 260 (Class 40)Grey Iron260 MPa180-240 HBHigher mechanical stiffness for machine bedways and precision brackets.
GGG 40 (60-40-18)Ductile Iron400 MPa15-18%High fracture toughness and ductility for impact-loaded safety nodes.
GGG 50 (80-55-06)Ductile Iron500 MPa7-10%Optimum balance of tensile strength, fatigue endurance, and wear resistance.
GGG 70 (100-70-03)Ductile Iron700 MPa3-5%High hardness and yield strength replacing cast steel in heavy linkages.
FOUNDRY CONSULTATION

Require heavy grey or ductile iron castings with turnkey CNC finishing?

Share your patterns, 2D component drawings, or sample castings with our Vadodara foundry team for full pattern tooling and production casting estimates.

Office: C-46 Priyadarsini Nagar, Opp. Novino Batteries, Makarpura Rd, Vadodara, Gujarat – 390010
Official Turnaround: 24–48 Hours