Heavy & Precision Sheet Metal Fabrication
Turnkey fabrication of heavy structural frames, auditorium understructures, robotic-welded chassis, and laser-cut architectural metalwork in our Vadodara manufacturing campus.
Fabrication Infrastructure & Capabilities
From single-piece prototypes to high-volume recurring contract manufacturing runs with rigorous quality gates at every station.
Fiber Laser Cutting
Equipped with high-precision fiber laser tables delivering cut edge squareness and rapid nesting efficiency with ±0.05 mm positional accuracy.
CNC Multi-Axis Press Brake Bending
Electro-hydraulic multi-axis CNC bending systems ensuring consistent angle precision and zero distortion across large seating support beams.
Robotic MIG & TIG Welding
Automated robotic welding cells for high-repetition structural frames, supplemented by certified TIG stations for architectural stainless steel.
Structural Frame Fabrication
Full heavy-gauge tubular fabrication, robotic cope-cutting, gusset plate welding, and turnkey sub-assembly for auditorium and institutional risers.
Automated Surface Pretreatment & Powder Coating
Continuous automated conveyorized powder coating line with dual cyclone recovery, curing at 200°C for lifetime corrosion resistance.
Assembly & Hardware Integration
In-house insertion of clinch fasteners, PEM nuts, sound-dampening acoustic bushings, and precision alignment checking fixtures.
Key Fabrication Equipment & Parameters
| Machine / Station | Working Envelope / Specification | Precision / Standard |
|---|---|---|
| Fiber Laser Cutting System | 4 kW / 6 kW Dual Shuttle Table | ±0.05 mm |
| CNC Synchro Press Brake | 7-Axis, 250 Ton, 3100 mm Bed | ±0.2° Angle |
| Robotic Welding Station | 6-Axis Articulated Arm, Dual Jig | Repeatability ±0.08 mm |
| Tube Laser Cutting | Round Ø15–160 mm, Square up to 120 mm | ±0.1 mm |
| Conveyorized Powder Coating | Automated Reciprocating Guns, 60–80 µm DFT | 1000+ Hr ASTM B117 |