HEAVY FOUNDRY DIVISION

Heavy Ferrous & Non-Ferrous Sand Casting Services

Engineering large-scale castings up to 3,500 kg using precision no-bake resin and green sand molding systems in grey iron, SG iron, cast steel, and aluminum alloys.

Up to 3,500 kg
Max Weight
No-Bake & Green
Molding
300 MT
Monthly Output
SHEF Heavy Sand Casting, Resin Molding, and Foundry Operations
LARGE-SCALE FOUNDRY

Heavy Sand Casting Capabilities

Equipped for medium and heavy components requiring sound metallurgical density, pressure tightness, and smooth internal cores.

No-Bake Resin Sand Molding

Castings up to 3,500 kg single pour

Self-setting furan and phenolic resin sand systems providing exceptional dimensional rigidity and superior surface finishes on heavy, thick-section castings.

Automated Green Sand Molding

High-density squeeze molding lines

Optimized for medium-to-high volume recurring production runs of symmetrical brackets, pedestals, and industrial housings with rapid cycle times.

Pattern Design & Tooling Division

CAD/CAM pattern making in teakwood, aluminum, and epoxy

In-house CNC machining of master patterns, matchplates, core boxes, and runner-riser feeding systems to maximize casting yield.

Spectrometer & Thermal Analysis

Real-time chemical & CE meter verification

Every liquid batch undergoes strict carbon equivalent thermal analysis and 24-channel optical emission spectroscopy prior to mold pouring.

Heavy Fettling & Shot Blasting

Hook-type blast chambers, air-carbon arc gouging

Complete removal of gating, flash, and residual molding sand, followed by uniform surface profiling for heavy primer coats.

Heavy CNC Machining & CMM Verification

Floor-type boring machines, heavy VMCs, and laser trackers

Turnkey delivery of fully machined large-format castings with tight bore concentricity and precision mounting faces.

METALLURGICAL CHOICES

Sand Casting Material Specifications

Grey Iron

FG 150, FG 200, FG 260, FG 300

Machine tool beds, structural pedestals, counterweights, vibration-damped bases.

Ductile / SG Iron

GGG 40, GGG 50, GGG 60

High-stress suspension brackets, pressure-retaining pump bodies, heavy hinge nodes.

Cast Steels

WCB, LCB, CF8M (SS316)

High-temperature valve casings, high-tensile architectural anchor nodes.

Aluminum Castings

LM6, LM25, A356

Large-scale lightweight architectural panels, decorative grilles, marine enclosures.

HEAVY FOUNDRY CONSULTATION

Planning large ferrous or non-ferrous sand castings?

Send your 2D drawings, 3D solids, or pattern files to our Vadodara foundry engineering team for complete tooling, feeding, and casting proposals.

Office: C-46 Priyadarsini Nagar, Opp. Novino Batteries, Makarpura Rd, Vadodara, Gujarat – 390010
Official Turnaround: 24–48 Hours