HIGH-STRENGTH FORGING DIVISION

Precision Closed-Die Forging Services

Engineered forged steel components delivering continuous grain flow, zero internal porosity, and unmatched fatigue life for high-stress mechanisms, automotive drivetrains, and structural assemblies.

Up to 2,500T
Press Force
0.5kg - 65kg
Weight Range
100% MPI / UT
Testing Standards
SHEF Heavy Closed-Die Forging and Billet Press Line
HIGH-FATIGUE METALLURGY

Forging Infrastructure & Engineering Focus

Where structural failure is not an option, forged components provide superior fatigue limits and impact fracture resistance compared to cast or machined plate alternatives.

Closed-Die Drop Forging

Mechanical presses up to 2,500 Tons force, hammer batteries

Producing net-shape and near-net shape components with directional continuous grain flow for maximum impact endurance and cyclic fatigue resistance.

Continuous Grain Flow Engineering

Eliminates directional brittleness and porosity

Plastic deformation at controlled forging temperatures realigns the crystalline microstructure parallel to principal operating stress vectors.

Induction Billet Heating & Descaling

Optical pyrometer feedback, high-pressure water descaling

Ensures uniform core-to-surface forging temperatures while stripping oxide scale to prevent surface pitting and die wear.

In-House Die Shop & Tooling

DIN 1.2714 / H13 die steel blocks, CNC cavity sinking

Rapid CAD/CAM tooling turnaround, precision EDM spark erosion, and die life optimization for high-volume automotive and structural runs.

Comprehensive Heat Treatment

Continuous normalizing, iso-annealing, hardening & tempering

Automated batch furnaces with SCADA data logging to deliver specified yield strengths, impact Joules, and Brinell hardness profiles.

Turnkey CNC Machining & NDT

Magnetic Particle Inspection (MPI) and 4-axis machining

100% surface defect inspection via fluorescent MPI, ultrasonic flaw detection, and final precision CNC turning and milling in Vadodara.

ALLOY SELECTION

Forged Steel Grades & Material Properties

Carbon Steels

AISI 1020, 1045, EN8, EN9

Economical, high surface hardenability, structural shafts and levers.

Alloy Steels

EN19 (4140), EN24 (4340), 20MnCr5, 8620

Extreme core toughness, deep hardenability, heavy-duty gear forgings.

Case Hardening Steels

16MnCr5, SAE 8620, EN353

Superior wear-resistant case with ductile fracture-resistant core.

Stainless Steels

SS304, SS316, SS410, Duplex 2205

Corrosion resistance coupled with superior forged mechanical density.

FORGING CONSULTATION

Need high-fatigue forged components engineered to print?

Our tool designers evaluate die parting lines, draft allowances, and billet weights. We provide turnkey tooling quotes and finished part pricing within 24 hours.

Office: C-46 Priyadarsini Nagar, Opp. Novino Batteries, Makarpura Rd, Vadodara, Gujarat – 390010
Official Turnaround: 24–48 Hours